SparkCognition Industrial AI Suite for Manufacturing
Increase operational visibility and drive new value from your data to maximize throughput and reduce costs
Industrial AI Suite for Manufacturing enables you to discover revenue-driving operational and process insights, improve efficiency with predictive and prescriptive analytics and scenario planning tools, and achieve 360° visibility into performance levels across your plant.
Increase operational visibility and drive new value from your data to maximize throughput and reduce costs
Industrial AI Suite for Manufacturing enables you to discover revenue-driving operational and process insights, improve efficiency with predictive and prescriptive analytics and scenario planning tools, and achieve 360° visibility into performance levels across your plant.
Proven Value
“SparkCognition’s ability to deliver reliable, AI-based predictive analytics helps the people working with and on the equipment to not only know what is happening, but more importantly, what is going to happen, and when. This is a game changer. Not only does this improve plant safety, but it increases productivity by reducing unplanned downtime.”
Doug Smith, CEO, Texmark Chemicals, Inc.
Accelerate digital transformation with artificial intelligence in manufacturing
Constrained by fragmented tech stacks, climbing inflation, skilled labor shortages, unpredictable supply chains, and other factors, many manufacturers struggle to gain traction on their digital transformation goals—often finding themselves data-rich yet information-poor as the promise of Industry 4.0 goes unfulfilled.
Industrial AI Suite provides a comprehensive solution to overcome these headwinds, enabling manufacturers to leverage explainable AI workflows to minimize downtime incidents, improve yield and quality, reduce maintenance and operational costs, and improve visibility and productivity for their workforce. SparkCognition Industrial AI Suite customers have realized OpEx reductions between $100K and $200K per year, avoided more than $600K in maintenance costs, and other high-ROI outcomes in past deployments.
Ready to unlock unprecedented business insights from your data?
Monitor KPIs and live insights with configurable, extensible dashboards
Industrial AI Suite’s Monitor app is the ultimate KPI dashboard for a 360° view of your operations. Track status, analyze performance, compare assets over time, drill up or down, export reports, etc.—all in one flexible app that seamlessly integrates all your data.
- Enhance transparency with live monitoring of KPIs.
- Filter and drill down to review and plot performance over time.
- Empower reliability engineers, line operators, and maintenance personnel with multi-asset, hierarchical operational visibility.
Watch our webinar: From Data Disorder to Operational Insights
Use AI-powered predictive and prescriptive maintenance
Industrial AI Suite’s Predict app delineates the signal from the noise to reduce information overload while providing advance warning when true positive alerts need attention. The Prescribe app helps you take timely action to investigate and resolve the problem. Troubleshoot and categorize the event based on legacy work orders and manuals, research ‘nearest neighbor’ event logs, and initiate work orders as needed.
- Empower your maintenance staff to proactively perform root cause analysis.
- Save maintenance time by reducing research, eliminating guesswork, and preventing unnecessary repair and replacement costs.
- Increase throughput and uptime by reducing the time required to resolve performance issues.
Learn how SparkCognition Industrial AI Suite can reduce maintenance costs by up to 20% annually
Proactively plan to optimize resources and benchmark KPIs
Test and analyze how variable conditions and what-if scenarios may affect target outcomes. Industrial AI Suite’s unique, no-code Plan app allows you to rapidly explore control parameter settings in order to maximize throughput and workforce utilization.
- Design and trial new run recipes to set expectations on likely outcomes.
- Experiment with parameters and logic to explore ways to achieve goals like extending asset usable life and optimizing resource usage.
- Incorporate your operational schematics and diagrams to evaluate “what-ifs” within physical systems, and instantly plot results of your trial.
Watch our webinar: AI Demystified—Transforming Industrial Operations With Deep Learning and Autoencoders
Artificial intelligence in manufacturing case studies
Optimizing production via AI-powered transparency
Driving sustainability for a Top 50 beverage manufacturer
How to become an industry 4.0 leader using AI-enabled predictive maintenance
Why SparkCognition Industrial AI Suite for Manufacturing?
SparkCognition Industrial AI Suite for Manufacturing is a comprehensive, modular AI product designed to address the most important digital transformation challenges facing the sector today. Our proven solutions provide faster and more accurate insights by using award-winning, patented AI/ML technology in neural networks, supervised and unsupervised learning, natural language processing, generative AI, and knowledge graphs.
Previous results we have achieved for our customers include:
- Delivering a 5% production efficiency increase for a top 50 beverage manufacturer
- Alerting a Fortune 500 pharmaceutical company of pending failures almost seven days in advance
- Avoiding over $1M in maintenance costs in a single plant deployment for a global food & beverage manufacturer
By reducing complexity, increasing visibility, and unlocking predictive insights, Industrial AI Suite accelerates digital transformation through artificial intelligence in manufacturing—helping operators cut through the noise to find actionable insights.
