Artificial Intelligence in Manufacturing
Go beyond industry 4.0 with total visibility, predictive insights, and prescriptive actions
SparkCognition accelerates digital transformation for the world’s leading manufacturers in process, discrete, and batch operations. Our proven solutions for AI in manufacturing provide predictive maintenance, process optimization, and prescriptive actions that enable you to increase throughput, reduce costs, and save energy.
Artificial Intelligence in Manufacturing
Go beyond industry 4.0 with total visibility, predictive insights, and prescriptive actions
SparkCognition accelerates digital transformation for the world’s leading manufacturers in process, discrete, and batch operations. Our proven solutions for AI in manufacturing provide predictive maintenance, process optimization, and prescriptive actions that enable you to increase throughput, reduce costs, and save energy.
Proven Value
“SparkCognition’s ability to deliver reliable, AI-based predictive analytics helps the people working with and on the equipment to not only know what is happening, but more importantly, what is going to happen, and when. This is a game changer. Not only does this improve plant safety, but it increases productivity by reducing unplanned downtime.”
Doug Smith, CEO, Texmark Chemicals, Inc.
Accelerate your digital transformation with AI in manufacturing
Manufacturing requires you to adapt effectively to evolving conditions in your plant. But much of the current factory tech stack is fragmented, dated, proprietary, siloed, or even all of the above. Legacy frontline systems are struggling to keep pace with widespread industry challenges like skilled labor shortages, regulatory compliance, supply-chain issues, and surging demand.
Here’s the good news: no matter where you are on your digital journey today, you will become an industry 4.0 leader faster with SparkCognition’s easily operationalized, scalable, and high ROI products for AI in manufacturing. Our proven solutions provide end-to-end visibility and capture real-time insights to enable predictive maintenance and prescriptive actions that optimize throughput and reduce unnecessary strain on your resources. Realize the transformative power of artificial intelligence in manufacturing—by harnessing the power of data you already have.
Relieve the painful cost of downtime using artificial intelligence in manufacturing
Downtime cost averages $532,000 per hour for large manufacturing companies, and human error causes 23% of unplanned downtime in manufacturing—more than twice the rate of other sectors.
With real-time insights and predictive alerts on your machine health, SparkCognition’s patented solutions for AI in manufacturing help you avert costly micro-stoppages, slowdowns, and unscheduled downtime events before they happen.
Discover next-best-action recommendations with AI in manufacturing
By the end of the decade, the growing skill-shortage problem could put nearly $500B of manufacturing GDP at risk. With experienced workers leaving the workforce and hiring markets more competitive every day, it’s time to rethink the way people and technology work together. Prescriptive insights remove the guesswork by providing root cause analysis to prevent unnecessary repairs. SparkCognition allows you to codify SME manufacturing knowledge into one central source of truth, with next-best-action recommendations that become even more accurate and precise over time.
Achieve sustainability goals through AI in manufacturing insights
Manufacturers account for more than 30% of the nation’s total energy consumption. Yet, only 1 in 10 are on track to achieve their sustainability goals.
SparkCognition’s AI in manufacturing solutions alert you to wasteful electricity, water, or other resource usages, allowing you to analyze past anomalies and alerts to find root causes and patterns in resource usage, correlate usage practices with production and/or quality issues, and extend your asset’s usable life while maximizing throughput through optimization actions.
Case studies: AI in manufacturing companies improving operational efficiency and sustainability
Use Case: Preventing Forklift Accidents with Visual AI Advisor
Optimize Workplace Safety with Visual AI Advisor
How to become an industry 4.0 leader using AI-enabled predictive maintenance
Driving sustainability for a Top 50 beverage manufacturer
Optimizing production via AI-powered transparency
Unlock the power of AI in manufacturing
Leveraging deep manufacturing industry knowledge, SparkCognition unlocks the power of AI in manufacturing at scale so you can leap ahead of your competitors held back by fragmented and dated legacy systems.
A fortune 50 beverage manufacturer saw production efficiency increase by up to 5%, averting nearly $1M in maintenance costs through a single plant deployment.
